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Data scienceBlast furnaceShaft furnaceAnomaly detectionPermeabilityPrincipal component analysisQ-Statistic

Data Science

Permeability Anomaly Detection Technique for Blast Furnace Using Q-Statistics

Detects blast furnace permeability anomalies by real-time analysis using Q-statistics. Contributes to suppressing gas channeling and other major operational trouble.

Solution Point

  • Permeability anomaly detection technique using Q-statistic values obtained by applying principal component analysis to blast furnace operational values (shaft pressure, furnace top-gas temperature).
  • Can also detect pressure drift of gas passing through the blast furnace, which could not be detected by existing permeability indexes such as pressure loss and the permeability resistance index.
  • Prevents permeability trouble such as channeling in advance by taking recovery action in line with alerts and guidance.
  • In addition to anomaly detection by the shaft pressure gauge, an anomaly detection mode by the furnace top-gas pressure is also available, providing the optimum combination for the Customer's needs.
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Features 01

Expected Problems
?Gas channeling occurred during operation, leading to equipment damage and a large decrease in production.
?We didn't notice a small permeability anomaly, but when permeability deteriorated, we were forced to decrease production.

Features 02

Technology highlight
?Detection is now possible, even in situations where detection is difficult, by judging permeability anomalies by the Q-statistic.
?By judging the integral value, anomaly continuation time, etc. in addition to the raw value of the Q-statistic, it is possible to detect not only sudden changes in permeability (occurrence of channeling), but also advance signs of channeling (rapidly-progressing permeability deterioration, permeability anomalies in which a very slight anomaly continues for an extended time).
?In addition to Q-statistic detection by the shaft pressure gauge, which has excellent for detecting poor permeability in the blast furnace peripheral flow, 91视频 can also provide Q-statistic detection by the furnace top-gas pressure temperature, which is a specialized technique for detecting poor permeability in the furnace center.
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Features 03

Proposed Solutions (Examples)
By applying this model to all blast furnaces in 91视频, it is now possible to detect gas bias flow, which is the cause of most channeling, resulting in a large improvement in the detection rate of permeability deterioration leading to channeling. Ex.) A permeability anomaly was detected 2.5 hours before the operator detected the anomaly. By issuing an alert for the advance signs of channeling, it was possible to prevent operational and equipment damage caused by channeling.
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